In today’s competitive metalworking landscape, manufacturers demand machinery that delivers both precision and speed. ITL Industries Ltd., a leader in industrial automation, answers this call with its latest innovation—the ITL-CnC 50/75, a fully automatic CNC circular sawing machine with integrated dual-end chamfering and center drilling capabilities.
Compact Yet Powerful
Engineered for versatility, the ITL-CnC 50/75 accommodates bar diameters from 10mm to 75mm and cut lengths between 50mm and 650mm. Its 10 HP saw motor support both carbide-tipped and HSS saw blades and dual 5 HP chamfering heads with BT40 spindle, making it ideal for a wide range of cutting applications.
Intelligent Automation
Precision is at the heart of the ITL-CnC 50/75. Featuring AC servo motors and ball screw mechanisms, the machine ensures accurate feed rates and positioning. The chamfering heads are automatically indexed, reducing manual input and boosting productivity.
Machine Capabilities
- Bundle Cutting: Cuts bundles of 7 round bars/pipes (5–25 mm diameter) with productivity up to 40,000 pcs/day (100 mm length).
- Single Bar/Pipe Cutting: Handles diameters from 10–75 mm.
- Chamfering: Dual-end chamfering for bars/pipes (10–75 mm), with output of 4,000–8,000 pcs/day.
- Chamfer + Center Drilling: Dual-end chamfering and center drilling for single bars, producing 4,000–6,000 pcs/day.
Feature-Rich Design
- Saw Blade: Dia 420 x 2.7 x 40 mm – ITL-CnC 50
- Saw Blade: Dia 460 x 2.7 x 40 mm – ITL-CnC 75
- Chamfering Inserts: TCMT/SCMT
- Chamfering Angle: Up to 45°, max size 3 mm (Other Angle Optional)
- Cooling System: Micro mist spray
- Control System: Intelligent PLC with color touch screen HMI
- Cutting Speed: 50–200 MPM
Built for Efficiency
The ITL-CnC 50/75 integrates several features to enhance operational efficiency:
- Hydraulic collet clamping for secure bar holding
- Shuttle system with 1000 mm stroke for precise indexing
- Chip auger for effective swarf removal
- Smoke/fume extraction and LED illumination for operator safety
Smart Programming & Monitoring
Operators can pre-set parameters such as feed rate, cutter speed, and job size. The system also tracks cutting time, cycle time, and number of cuts, making it ideal for high-volume production. 01 operator is capable of operating 4 to 5 machines simultaneously. The operation of these machines does not require a skilled operator.
Optional Enhancements
- Auto bar loader for 6000 mm bars
- Custom chamfering collets for varying bar diameters
Industry Applications
The ITL-CnC 50/75 is perfectly suited for:
- Automobile manufacturing
- Bush production
- Cold forging operations
Conclusion
The ITL-CnC 50/75 reflects ITL Industries’ dedication to innovation, precision, and productivity. With its compact footprint, intelligent automation, and robust construction, it offers a comprehensive solution for manufacturers seeking to optimize operations and elevate output quality.