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Gleason’s cutting-edge Genesis 280H Hobbing Machine is now being produced locally! Leveraging Gleason’s global presence, the move brings benefits like increased accessibility, cost efficiency, and localized support. The Genesis 280H, designed for precision gear cutting, caters to automotive and industrial applications. Equipped with gear-driven hob head and various hob clamping options, it ensures optimal productivity. For high-volume production, the dry machine configuration is ideal, while wet cutting offers flexibility. Streamlined changeover procedures and intuitive machine operating software simplify setup. Gleason offers a comprehensive gear cutting manufacturing system, including machinery, hobs, and local support. The Genesis 280H series is now manufactured…

BEML Ltd and Bharat Electronics Limited (BEL) Forge Partnership to Develop Indigenous Train Control Management System (i-TCMS) The development of an indigenous TCMS through this partnership brings significant benefits to the rail industry, including technological advancement, cost savings, operational efficiency, and support for national initiatives promoting self-reliance and indigenous manufacturing. BEML Ltd and Bharat Electronics Limited (BEL) have joined forces to develop an Indigenous Train Control Management System (i-TCMS), marking a significant advancement in Indian rail communication technology. The partnership aims to reduce import dependency, enhance indigenous capacity, and align with the ‘Make in India’ initiative. The Memorandum of Understanding…

Recognized jointly with Airbus for outstanding contributions to Aerospace Manufacturing Ecosystems in India. Aequs celebrated a significant achievement as it was awarded the title of Best Ecosystem Accelerator at Wings India 2024, a prominent event acclaimed as Asia’s largest civil aviation exhibition. This prestigious recognition, presented by India’s Ministry of Civil Aviation and the Federation of Indian Chamber of Commerce and Industry (FICCI), was received by Aravind Melligeri, Chairman & CEO of Aequs, during a ceremony attended by esteemed dignitaries, including Hon’ble Union Minister for Civil Aviation & Steel, Shri Jyotiraditya M Scindia, and General VK Singh, Hon’ble Minister of…

Surface modification through machining processes is a critical aspect of aerospace manufacturing, where even the slightest improvement can have a significant impact on performance, efficiency, and longevity. Aerospace materials undergo various machining processes to achieve specific surface properties, ensuring optimal performance in demanding environments. One common surface modification technique is surface roughness adjustment. Machining processes such as milling, turning, and grinding are used to precisely control the roughness of aerospace components. By adjusting the cutting parameters and tool geometry, manufacturers can achieve the desired surface roughness, which directly impacts factors such as friction, wear resistance, and aerodynamic performance. Surface hardening…

Carbon fiber composites stand as one of the primary lightweight materials in aerospace manufacturing. Renowned for their exceptional strength-to-weight ratios, they are indispensable in applications where weight reduction is paramount. Yet, crafting complex parts with carbon fiber composites demands specialized techniques such as autoclave molding, resin transfer molding, and filament winding. These processes require meticulous control of temperature, pressure, and resin distribution to ensure the uniformity and integrity of the final part. Similarly, lightweight metals like aluminum alloys and titanium alloys find extensive use in aerospace manufacturing owing to their low density and high strength. Nonetheless, manufacturing complex parts with…

In aerospace engineering, precision is not just desirable but indispensable. From the propulsion systems of jet engines to the intricate components of satellites, every facet requires meticulous adherence to stringent standards. Advanced metrological evaluation ensures that aerospace machined parts meet exacting criteria for dimensional accuracy, surface finish, and geometric integrity. At the heart of this evaluation lies the coordinate measuring machine (CMM), which meticulously scrutinizes parts with micron-level precision. CMMs play a vital role in verifying critical features and ensuring compliance with rigorous specifications and regulations. In addition to CMMs, optical metrology systems provide non-contact inspection methods, analyzing surface finish,…

One of the key advancements in digitalization is the integration of Internet of Things (IoT) technology into machining centers. IoT-enabled machines collect real-time data on machining parameters, tool wear, and process conditions, providing valuable insights into performance and efficiency. By analyzing this data, manufacturers can optimize cutting parameters, minimize downtime, and maximize tool life, resulting in significant cost savings and productivity gains. Real-time monitoring systems further enhance visibility and control over machining processes, enabling operators to monitor production status, identify potential issues, and make informed decisions in real-time. By providing instant feedback on tool wear, machine performance, and part quality,…

Automation and robotics have emerged as game-changers in aerospace and defense machining, revolutionizing manufacturing processes to achieve unparalleled levels of efficiency, precision, and flexibility. From robotic machining cells to automated tool changers, these technologies are reshaping the landscape of aerospace and defense manufacturing. Robotic machining cells are at the forefront of automation in aerospace and defense machining, integrating robotic arms with CNC machines to perform intricate machining operations with speed and accuracy. These robotic cells are equipped with advanced sensors and vision systems, enabling precise tool positioning and component manipulation. By automating repetitive tasks and complex machining operations, robotic cells…

One of the most significant developments in tooling is the advent of advanced cutting tool Tooling and cutting strategies are vital in aerospace and defense machining, where precision and reliability are crucial. Recent advancements in cutting tools, coatings, and strategies have transformed the industry, delivering superior performance, extended tool life, and heightened productivity. Advanced cutting tool materials like carbide, cermet, and CBN offer exceptional wear resistance and thermal stability, ideal for machining aerospace alloys and composites. Coatings such as TiN, TiCN, and DLC further enhance tool life by reducing friction and improving chip evacuation. Manufacturers have introduced innovative geometries like…

One of the primary challenges faced by aerospace and defense manufacturers is supply chain disruptions. With global supply chains spanning multiple continents and relying on a network of suppliers, any disruption, whether due to natural disasters, geopolitical tensions, or unforeseen events like the COVID-19 pandemic, can have far-reaching implications. These disruptions can lead to delays in production, shortages of critical components, and increased costs, impacting the ability of manufacturers to meet customer demand and fulfill contractual obligations. Regulatory compliance is another significant challenge for aerospace and defense manufacturers, given the stringent requirements and standards imposed by regulatory authorities. Compliance with…