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ZEISS Medical Industry Solutions, Quality Assurance for the Highest Medical Standards Medical plastics: Swift regulatory compliance at scale Medical plastics deliver a pharmaceutical compound to its target site. Given their direct impact on quality of life, they are subject to a variety of strict quality assurance regulations including FDA 21 CFR Part 11. Measurement speed is also vital for efficient handling of the huge quantities of medical plastics that are produced. From geometric dimensioning and tolerancing to final inspection of the assembly, the key to effective quality assurance is ensuring seamless interaction between hardware and software – and ZEISS has…
AI-assisted ZEISS solution inspects implant coatings automatically Smith+Nephew is a medical technology group specializing in bone and tissue reconstruction, wound healing and joint replacement. Its site in Aarau, Switzerland, manufactures coated hip stem prostheses, among other products. For years, a ZEISS light microscope has been used to monitor whether the titanium and hydroxyapatite coatings applied in vacuum chambers meet the strict tolerance specifications. An AI-supported software solution in combination with the ZEISS Axio Imager Z2m has also been in use since summer 2022. And this is paying off in Aarau in several ways. “It couldn’t be simpler,” says Stéphane Monod,…
Engineers Day, celebrated on September 15th each year, pays tribute to the incredible minds behind the technological advancements that shape our modern world. This day marks the birth anniversary of the visionary Indian engineer, Sir M. Visvesvaraya, and is dedicated to recognizing the vital role engineers play in driving innovation and societal progress. In 2024, THE MACHINING WORLD EXPRESS is proud to launch a special social media campaign to highlight the brilliance, creativity, and problem-solving skills of engineers from various fields. Through this initiative, we aim to celebrate the unsung heroes who turn challenges into opportunities, building solutions that improve…
Automotive repairs involve rigorously checking a variety of mechanical and electrical systems to diagnose the problem. Getting to just the first step of deducing a problem can be a troublesome, time-consuming process, especially in an industry where clients need their vehicles back as soon as possible. Traditional methods for troubleshooting include manually testing components for odd vibrations or noises, fault detecting with multimeters, and running diagnostic software that still might not pinpoint the exact issue. In both mechanical and electrical problems, resistance from components generates heat and makes issues light up under thermal imaging—making thermal cameras the perfect tool for…
Founded in 1934, Stober Antriebstechnik GmbH & Co KG is headquartered in Pforzheim, Germany, and excels in the development and manufacture of precision gears, servo drives, and controllers. Stober is a leading manufacturer of high-precision, reliable servo gearboxes used in various industrial applications. Stober offers a diverse range of servo gearboxes, including inline planetary and bevel right-angle gearboxes, suitable for industries such as laser cutting, robotics, machine tools, packaging, and automation. Their gearboxes are known for high efficiency and rigidity, with sizes from P3 to P9 (shaft type) and PH3 to PH10 (flange type). Both types deliver torque up to…
In the rapidly evolving field of electronic manufacturing, precision and efficiency are paramount. Hangsterfer’s Laboratories, a leader in the metalworking lubricants industry, is revolutionizing the machining processes for semiconductors and electronic components with their cutting-edge lubricant formulations. These advanced products are designed to meet the demanding needs of this sector, where even minor defects can lead to critical failures, such as outgassing. Hangsterfer’s lubricants are tailored to address the specific challenges of machining lightweight materials like aluminum and magnesium alloys, which are increasingly prevalent in electronic component manufacturing. By focusing on corrosion protection and reducing tool wear, these lubricants enhance…
The secure and stable clamping of workpieces is critical to achieving precision in machining. Traditional clamping methods, such as vices and clamps, often fall short, especially when dealing with thin-walled components, leading to distortion and vibrations that impair machining accuracy and surface finish. To address these challenges, Schmalz, a leader in vacuum automation, has introduced the Matrix-Plate MPL, a modular vacuum clamping system designed for CNC machining applications in metal and plastic industries Innovative Vacuum Clamping for Enhanced Precision The Matrix-Plate MPL departs from traditional clamping techniques by employing advanced vacuum technology to secure workpieces with precision. Central to this…
Viñolas Metall, a family-owned business specializing in metal components, sheet metal processing, and boiler making, is embracing the future with advanced welding technologies to meet Industry 5.0 demands. Founded in 1968 by Josep Viñolas in Cornellà del Terri, Spain, the company has evolved under the leadership of his son, David Viñolas, who has driven innovation and expansion, including a new 4,000 m² production site in Banyoles. To tackle the challenges of creating high-quality, reproducible welds in series production, especially for components used in highly corrosive environments, Viñolas Metall has turned to Fronius, a trusted partner known for its cutting-edge welding…
Additive manufacturing, or 3D printing, is revolutionizing the medical machining sector by offering new possibilities in designing, testing, and producing medical devices. Its impact ranges from accelerating prototyping to creating custom prosthetics and implants, marking a significant shift in how medical components are manufactured. Enhancing Device Design and Testing 3D printing is pivotal in designing and testing medical devices, such as blood pressure monitors, surgical tools, and diagnostic machines like CT scanners. It allows companies to quickly create and refine prototypes, ensuring designs are validated before mass production, thereby reducing the risk of costly design flaws. Key Benefits: Faster prototyping…
TwinCAT 3 CNC with new functions and technology packages With two new functions and two additional technology packages, Beckhoff streamlines the specific application of TwinCAT 3 CNC (TF5200) for EDM and additive manufacturing. These latest features include online adaptation and extended interpolation, plus a technology package for additive processes and another for wire-erosion and die-sinking EDM machines. TwinCAT 3 CNC Online Adaption (TF5262) offers TcCOM interfaces for integrating customer-specific modules for the online control of interpolation functions: Dynamic contour control (DCC) compensates for contour errors caused by physical deformation of the toolbox by modifying the tool center point path based…