In 2025, Indian metrology is undergoing a transformative shift with in-machine inspection emerging as a key driver of manufacturing excellence. As industries like aerospace, electric vehicles (EVs), and high-precision engineering scale up, manufacturers are embedding probing systems directly into CNC machines to enable real-time part verification. This evolution eliminates the need to remove components for measurement, significantly reducing downtime and enhancing accuracy—paving the way for zero-defect manufacturing.
The shift signals a broader transition in Indian metrology beyond traditional Coordinate Measuring Machines (CMMs) to more agile, shop-floor-friendly solutions. The industry is increasingly adopting 5-axis probing, integrating inspection routines within CAD/CAM workflows, and pursuing digital traceability. Technologies like automated tool wear compensation and AI-enhanced measurement analysis are expected to become mainstream, reinforcing quality assurance across sectors.
However, the journey isn’t without hurdles. CNC machinists in India, especially in small and mid-sized job shops, face several challenges in adopting in-machine inspection. A major barrier is the lack of affordable, user-friendly software tailored for this purpose. While high-end systems from global vendors exist, their pricing—often exceeding ₹6,00,000 per machine with additional annual maintenance costs—puts them out of reach for most Indian shops.
Moreover, CNC operators frequently lack training in using probing cycles and interpreting measurement data. Even when hardware like spindle probes is installed, the absence of intuitive programming tools and limited integration with post-processors often leads to underutilization. Custom software development becomes a costly necessity, further complicating implementation.
Recognizing this market gap, Manleo Designs—India’s only indigenous probe manufacturer—has teamed up with Hexagon India to offer a practical, cost-effective solution. Their combined offering, Manleo Probes + Hexagon Edgecam Inspect, simplifies in-machine inspection with an intuitive interface, localized support, and seamless compatibility with standard CNC controllers. Priced competitively between ₹1,50,000 to ₹2,00,000 per machine, plus a nominal annual subscription, the solution offers a powerful alternative to expensive global systems.
By lowering the entry barrier for advanced metrology, this partnership empowers Indian machinists to conduct real-time quality checks, reduce rework, and move closer to global manufacturing standards. It marks a significant step in making precision accessible and scalable across India’s diverse manufacturing landscape.
To learn more or request a demo, visit www.manleo.com.