Gleason, a pioneer in gear manufacturing technology, is breaking new ground with its latest innovation – the 175GMS nano Gear Metrology System. This cutting-edge system delivers nano-level sub-micron inspection capabilities to smaller gears, setting a new standard for precision, durability, and performance.
Expanding upon the success of its predecessor, the 300GMS nano platform, Gleason’s 175GMS nano is designed to cater to the evolving demands of gear inspection. While retaining the versatility and reliability of the popular 175GMS, this new system boasts extended measuring capabilities, particularly in the lower module range, shaft length, and tooth width.
Equipped with advanced nano capabilities, the 175GMS nano features an integrated probe changer that automatically deploys a skidless probe for precise surface quality inspection of gear teeth. This ensures unparalleled accuracy at sub-micrometer levels, guaranteeing minimal noise and maximum efficiency.
The system is outfitted with a high-precision SP25 3D scanning probe head and offers a wide range of styli options for comprehensive inspection. Its advanced mathematical analysis supports roughness evaluations to various industry standards, including DIN, ISO, and ANSI.
In addition, the latest GAMA™ software platform enables gear noise analysis through the Advanced Waviness Analysis tool, rivaling the capabilities of a Coordinate Measuring Machine (CMM). Seamless integration into manufacturing ecosystems is facilitated by Gleason’s GAMATM 3.2 software suite, offering a user-friendly interface and multilingual support.
One of the standout features of the 175GMS nano is its “Closed Loop” connectivity, which enables direct communication between inspection results and Gleason production machines. This allows for automatic adjustments, optimizing production processes from Power Skiving to threaded wheel gear grinding.
Furthermore, the system’s “Smart Loop” technology facilitates data exchange with KISSsoft® Design Software, enabling designers to evaluate gear performance under various load conditions and predict noise behavior accurately.
Optional features, such as the Advanced Operator Pendant (AOP), enhance operator efficiency and enable remote maintenance services via video telephony. The system’s versatility is further underscored by its ability to read bar and QR code information directly into the machine for seamless integration into inspection protocols.
As the gear industry evolves, the demand for precision and efficiency continues to rise. With the launch of the 175GMS nano Gear Metrology System, Gleason is leading the charge towards a future where nano-level inspection is the norm rather than the exception. Experience the future of gear metrology live at the upcoming IMTS and AMB shows in September 2024.